00 Standard Recipe : Water ——————–97 gallons Sodium silicate ——— 15 pounds Caustic Soda ———— 2 pounds Hydrogen Peroxide —- 1.5 pounds Working Procedure : The fabric padding with impregnation box Then the fabric is stored in the J-box for 60 to 90 minutes at 95-100ºC temperature. Then wash with 2% …
Continue reading Bleaching in J-Box00 Standard Recipe : Hydrogen Peroxide ———————— 3-5% Sodium Silicate —————————– 2-3% Caustic Soda ——————————– 0.3-0.8% Soda Ash ————————————- 0.6-1.0% Wetting Agent ——————————- As Required Working Procedure Normal 0 false false false MicrosoftInternetExplorer4 The Chemical are dissolved in a mixing tank Transfer to the Kier Required Water added to fill one third of the Kier …
Continue reading Bleaching In Kier Boiler10Polyester Fiber Polyester is a class of polymers which accommodate the ester anatomic accumulation in their capital chain. Although there are abounding polyesters, the appellation “polyester” as a specific actual a lot of frequently refers to polyethylene terephthalate (PET). Fiber manufacturing process: Today over 70 to 75% of polyester is produced by CP (continuous polymerization) …
Continue reading Polyester Fiber- It’s Manufacturing Process and Uses00Required Chemical Hydrogen Peroxide (H2O2) Stabilizer Caustic Soda Soda Ash Wetting Agent Function Of Required Chemical Hydrogen Peroxide: It ionize as H2O2——— (H+) and (HO2-), where HO2- is responsible for bleaching operation. Stabilizer : To stabilize the reaction H2O2———( H++ HO2– ) Due to H2O2 reacts with fabric randomly. By using stabilizer the treatment becomes …
Continue reading Hydrogen Peroxide Bleaching00Calcium Hypochlorite or Sodium Hypochlorite may be used in Hypochlorite bleaching. Calcium Hypochlorite has cheap sources and hence less expensive than sodium Hypochlorite. But sodium Hypochlorite has some technical advantages. q Common Recipe : Hypochlorite Wetting Agent Soda Ash Temperature Bleaching Action: When calcium hypochlorite or sodium Hypochlorite is hydrolyzed, hypochlorous acid is formed which …
Continue reading Hypochlorite Bleaching00 Bleaching Reduction of natural coloring matter to produce white fabric and must be accomplished with a minimum damage of cotton being bleached. Objectives of Bleaching To impart a pure permanent and basic white effect to the fabric. To increase the absorbency of the fabric. To produce white finishes To make textile material suitable …
Continue reading Bleaching00 Description and working procedure The scouring process in a J-Box can be divided into four units. Impregnation Box Pre-heater J-box Washing Unit. Standard Recipe: Alkali —————————– 4-6 gm/l Wetting Agent ——————- 4-5 gm/l Pick Up —————————- 90-100 % Impregnation Temperature —— 70-80ºc Impregnation Time ————— 40-90 sec Storing Time in J-Box ———— 1-2 hrs
Continue reading Scouring Process in J-Box00 Recipe : Alkali——————- 2-5% Wetting Agent——— 1 % Soda Ash————— 0.3-0.5% Sequestering Agent— 0.05-0.5% M:L——————— 1:40 Temp——————- 90-130ºC Time——————– 6 Hrs. Working Procedure: The liquor is prepared into mixing tank by the above chemicals. Then it brought into the pre heater (Multi-tubular Heater) and heated by the steam. Then the hot liquor is pumped …
Continue reading The Kier Boiler Scouring Process00Acrylic Fibre: An acrylic fiber is a polymer that contains at least 85% by mass acrylonitrile monomers. Acrylic fibers are constructed fibers fabricated from a polymer (polyacrylonitrile) with an boilerplate atomic weight of ~100,000, about 1900 monomer units. To be alleged acrylic in the U.S, the polymer have to accommodate at atomic 85% acrylonitrile monomer. Typical comonomers …
Continue reading Acrylic Fibre00Scouring is the process by which all natural and adventitious impurities such as oil, wax, fat etc are removed to produce hydrophilic and clean textile material. Objectives of Scouring Process: To make the fabric highly hydrophilic. To remove impurities such as oil, wax, fat, cotton seeds etc. To make the fabric ready for next operation. …
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